Improving Precision and Efficiency in the Tyre zipping process for one of the largest Indian Tyre Manufacturer.

Problem:

Our client, a prominent tyre manufacturing company, encountered a notable issue in the TBR section, specifically regarding the zipping process. The zipping process is a crucial step in tyre production that involves connecting the tyre components. This particular task requires specific skills and precision, making it prone to errors.

Challenges arose due to inadequate zipping tool handling, alignment, and precision in zipping with the rubber sheet leading to the rejection of the entire tire.